What Is Online Thickness Gauge?

Updated 2026-08-02 · Soft Care Guide Editorial Team · Reviewed by Editorial Team · Fact Checked

Direct Answer

An online thickness gauge is a sensor that continuously measures the thickness (basis weight uniformity) of nonwoven or film during production.

Key Takeaways

  • An online thickness gauge is a sensor that continuously measures the thickness (basis weight uniformity) of nonwoven or film during production.
  • How it works: Laser, optical or radiation-based sensors scan the web as it moves, comparing thickness against target.
  • Monitoring nonwoven topsheet uniformity
  • Thickness gauges are only for finished products — online gauges measure during production for real-time control

How Online Thickness Gauge Works

Laser, optical or radiation-based sensors scan the web as it moves, comparing thickness against target. Deviations trigger alarms or automatic adjustments, ensuring uniform absorbency and appearance across the roll.

Examples and Applications

  • Monitoring nonwoven topsheet uniformity
  • Checking film backsheet caliper on line

Online Thickness Gauge vs. Related Terms

TermWhat it isKey difference
Online Thickness Gauge
Online Thickness Gauge

Limitations and Common Misconceptions

  • Thickness gauges are only for finished products — online gauges measure during production for real-time control
Why measure thickness online?

Uniform thickness affects absorbency, softness and appearance; online gauging catches drift early instead of at final inspection.

References

  1. JP CIA (industry) - Baby diaper material: key components and their functions — 行业媒体 (accessed 2026-08-02)
  2. EDANA - What are nonwovens? (ISO 9092 / CEN EN 29092 definition) — EDANA (accessed 2026-08-02)